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Old September 27, 2017, 06:23 AM   #1
YM13
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Once-fired cartridge headspace variation?

Hello all, first post here and first venture into the reloading world. I am experiencing a peculiar issue, to me it seems at least:

I have some once-fired 270Win brass from of A manufacturer out of my rifle. I have some once-fired brass from B manufacturer from my rifle as well, and C, and some purchased brass that was never fired. When trying to set up my die to resize just .001 below the fired cartridge size, measured using Hornady caliper attachment, I noticed the various cartridges from the different manufacturers show fairly significant variation in expansion.

My understanding is that the fired cartridge comes close or closer to a “cast” of the chamber. Probably this varies based on charge and thickness of the case itself. But, from the CoreLok cartridges, my fired measurements are not much over from the factory loaded and unfired ones.

I can post my measurements later so you guys can get an idea of the variation but wanted to get some preliminary thoughts about this. I appreciate the help!

Last edited by YM13; September 27, 2017 at 07:08 AM.
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Old September 27, 2017, 06:38 AM   #2
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Just set the sizer die to contact the shell holder plus 1/8 turn and size the brass. Especially with the "purchased brass", you need to fully resize the cases to ensure they fit your rifle's chamber. Sizing has nothing to do with the cases' fired dimensions-at least not until you get into some extremely technical handloading. Forget all that hokus-pokus and load some cartridges that fit and fire in your rifle.
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Old September 27, 2017, 06:56 AM   #3
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I have some once-fired 270Win brass from of A manufacturer out of my rifle.
Start over, measure before and again after. and then the case does not have head space, the case has a length that is measured from the round hole datum of .375" to the case head. Try to think of your measurements as being made with a comparator.

If you want to measure the length of the case from the datum to the case head purchase a Wilson case gage. The Wilson case gage is a datum based tool. For years and years Wilson has suggested the reloader use a straight edge, for years I have suggested reloaders use a straight edge and with a feeler gage for accuracy; most reloaders use the Wilson case gage as a drop-in gage meaning they use their thumb nail for measurements.

I would not suggest you jump into reloading in a dead run. I understand reloaders talk in short choppy sentences like "I bump' or "I move the shoulder back .002"; it is not so much the .002" I doubt but no one can tell me how they move the shoulder back. I have tried and found moving the shoulder back is impossible: SO! I would suggest you avoid repeating everything you hear on a reloading forum. SAAMI says the case does not have head space.

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Old September 27, 2017, 07:01 AM   #4
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Thanks for the quick reply. I will do that in the meantime. I’m just trying to understand the variations and what is happening to show them. I have the tendency to go overboard with everything I do so it bothers me when I come across anything I don’t understand in the process, especially one so potentially technical as reloading.

The issue stemmed from obtaining information from various sources to size or adjust the die to minimize overworking of the brass so that the neck is .001 or so from what the fired dimension is. Thus my confusion when I ran into all sorts of variations in my fired brass.

Thanks!
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Old September 27, 2017, 07:09 AM   #5
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Yes, different brass will give you different measurements.
I do get some variation in measurements even after firing them several times. Especially if you are bumping the shoulder .001: in my experience all the fired cases headspaces will not be exactly the same to within .001".
I have also read that once fired brass won't be fully fire-formed to your chamber.

Measure a few cases. Unscrew your sizing die a full turn, and then start screwing it in until you get .001" shoulder bump. As you try each case, make sure the case is lubricated every time. When you get .001" shoulder bump, then confirm the setting by doing a few more cases to make sure they are all coming out the same. When you are getting them all the same or very close to all the same; with a case in the shell holder, run the case fully into the die and then tighten the lock ring with the case fully in the die (this will help keep everything square). And you are good to go.

If I change brass, I do this all over again because of variations in the different brand or different batch of brass. All brass is not exactly the same. Different thicknesses, different elasticity (spring back)...............

Do keep your brass sorted by headstamp. Don't mix different brands of brass together when you are loading if you want to get the best possible results. Also keep a given "batch" of brass together throughout it's life. In other words, if you buy a box of factory ammo and fire it, keep it together for it's life so that you know how many times it has been fired and you should get fairly close measurements on all of it since it is probably all from the same lot number and all of that.

This is the reason I quit shooting just random brass in my precision rifles. I quit using range brass and all that. I bought GOOD brass and started from there. You get FAR less variation from case to case if all the brass is of the same vintage, the same brand, the same lot..................

I try to produce the best ammo I possibly can. I am not interested in just stuffing powder and bullets into a case and having something that goes bang. You are doing it right and taking careful measurements and trying to achieve consistent, repeatable results.
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Old September 27, 2017, 07:23 AM   #6
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The issue stemmed from obtaining information from various sources to size or adjust the die to minimize overworking of the brass so that the neck is .001 or so from what the fired dimension is. Thus my confusion when I ran into all sorts of variations in my fired brass.
YM13. I understand, I do not know how some reloaders ever get a case sized with all of their variations and jump back/snap back. And then they go to SAAMI with all of their +/- tolerance.

If you have three different cases with 3 different case lengths I suggest you settle on one manufacture at a time. I do not mix head stamps, I do measure the length of the case from the shoulder to the case head before firing, I want to know what effect the chamber has on the case when fired. There is a very boring conversation that covers soft brass. It normally starts with "I just hate that FC brass because the case heads are so soft and the primer pockets get loose in in two firings. If the primer pocket expanded the flash hole increased in diameter and the case head expanded and the case head shortened from the cup above the web to the case head. And that is not all.

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Old September 27, 2017, 08:10 AM   #7
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Glad to hear that I should expect some variations between case manufacturers. I figured that it should be something normal. I appreciate the input. So far I am keeping them all separate and will determine which give me best accuracy.

The rifle will be implemented mainly for hunting so I cannot help but feel like I am going way overboard; however I also cannot help but to attempt to achieve the highest precision I can. I either case I feel it’s good practice and definitely a learning experience.
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Old September 27, 2017, 02:19 PM   #8
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Just set the sizer die to contact the shell holder plus 1/8 turn and size the brass.
Sorry Mobuck but I have to disagree .

YM13 , you can try that with one of the cases then compare that case size to your fire formed cases . If the sized case is more then .005 shorter don't size the cases with the die set up that way . There is no need to size your cases down more then .003 from fire formed . Especially if you have the tools to measure the case from head to datum point . If I set up my 308 die as suggested above . My cases come out .009 shorter then my fire formed cases .After 3 loading I got these case head separations



If you are sizing your cases down more then .004 you will be significantly reducing case life . Just slowly back the die off until you are sizing about .003 from fire formed and you should be GTG . I would also double check from time to time that your cases are being consistently sized to that measurement .



Keep in mind that the Hornady head space gauge I believe you are using is not a gauge per-say but rather a comparator . It is designed to compare one with the other and is not designed to give you the actual true measurement . I use one and it "measures" a 308 GO gauge .009 shorter then it really is . This is about the average these tools are off from true measurements . They are designed to compare one case to another only .
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Old September 27, 2017, 02:41 PM   #9
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The following is based on the assumption that your once fired brass was shot IN YOUR RIFLE. If they were not fired in your rifle resize enough that they will chamber and use a starting load to fire form, then use the following instructions.

This is how I set up my sizing die for bottleneck cartridges.

1. Take a once fired factory round and blacken the neck and shoulders with a Magic Marker or Sharpee pen. Some people like to smoke the neck and shoulder, but I find the Magic Marker/Sharpee pen a bit better.

2. Carefully lubricate the case.

3. Loosen the lock ring on the sizing die and back off about two turns from when the die is set to touch the shell holder.

4. Size the case. Note where the marks are on the case and turn the die down about a half a turn and size again. Turn down some more, and resize again. What you are looking for is the marks on the blackening just touching the shoulder.

5. Clean the lube from the case and try it in the rifle. It may chamber just a bit on the snug side. If so, turn the die down ever so slightly, lube and size again. Wipe off the lube and try in the rifle. If it slides in as easily as a factory round, you should be good to go. If not, usually one more very slight adjustment should fix the problem.

6. Tighten the locking ring for the die and you're done. You have just set your sizing die up for a custom fit to your specific rifle, rather than a generic one size fits all guns.

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Old September 27, 2017, 02:57 PM   #10
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Great info thanks!!

I may be mistaken but when I checked my fired rounds chamber back into the rifle just fine. What’s up with that? Is that not supposed to happen?
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Old September 27, 2017, 03:06 PM   #11
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Quote:
you need to fully resize the cases to ensure they fit your rifle's chamber.
Mobuck, when I fire a case in one of my chambers and if what reloaders claim is true about case jump back, snap back and recovery the case should fit the chamber when it is extracted. If reloading was not so complicated and if it was easy for r4eloaders to keep up with the details they could remember it should be possible to neck size the case only for chambering.

And then there is that other part that complicates life for the reloader; In the perfect world the sizing die is designed to size a case to minimum length 9that is the same as full length sizing), but reloaders will not spend the time to master the art of sizing a case. In the perfect world my 30/06 sizing die is .005" shorter than a go-gage length chamber from the shoulder of the die to the deck of the shell holder. When full length sizing a case to minimum length I should have .005" case head protrusion from the die. If I wonder if the press and case sized the case I should have no gap between the bottom of the die and top of the shell holder. And then there is the magic .002" clearance, I have asked; "Where did that come from?" I never get an answer but I do read about reloaders bumping the shoulder back .002", Yeaw, we have a lot of bumpers out here.

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Last edited by F. Guffey; September 27, 2017 at 03:07 PM. Reason: add w to when
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Old September 27, 2017, 03:11 PM   #12
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They should chamber but normally they will have a little resistance closing the bolt compared to how the factory rounds did .
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Old September 27, 2017, 03:14 PM   #13
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I may be mistaken but when I checked my fired rounds chamber back into the rifle just fine. What’s up with that? Is that not supposed to happen?
What is with that? That is the way it is supposed to be. There is such a thing as a neck sizing die, I have neck sizing dies, I do not use them but I have them just in case. And it is possible to neck size with a full length sizing die. This is the reason I believe it is a bad habit for a reloader to jump into reloading in a dead run. And then there are the hacks, they want to take short cuts, they do not want to learn required information when starting and they do not want the required information to finish. They just want to flat rate.

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Old September 27, 2017, 03:19 PM   #14
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They should chamber but normally they will have a little resistance closing the bolt compared to how the factory rounds did .
One more time: had he measured before and again after firing he would know the difference or as I always say 'the reloader would know what effect the chamber had on the case when fired'.

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Old September 27, 2017, 03:35 PM   #15
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Gotcha it makes sense to me that it should chamber since it would be confirming to the chamber but it seemed from the discussion that that should not be the case.

I’ve read up on reloading for about a year off and on before jumping into it and deciding to get involved with it. As you can tell I want to account for and understand all of the variations and why I may be experiencing them, ultimately in hopes of pulling out some savings and mostly greater accuracy.

I appreciate you guys helping me out!
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Old September 27, 2017, 03:45 PM   #16
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Let me go back and post the “comparative measurements” I’m getting so you guys get a better understanding of the variations. What confused me is how cartridges could have such a wide variation despite being fired in the same chamber between manufacturers. I’ll have to go back and see if they are all constant at least within the same stampings. I don’t remember now as I was measuring just to see what they all looked like.
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Old September 27, 2017, 04:12 PM   #17
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Oh very important , I forgot to tell you to remove primers before measuring your fire formed cases . You don't want any interference from the spent primers throwing off your measurements . Also give the cases a slight spin/turn while measuring in order to square them up in the calipers .

Not sure if you use this but I like to use the anvil base that attaches to the opposite arm of the calipers . It makes it easier to square the cases up rather then having them sit on the edge of the caliper it self .
https://www.midwayusa.com/product/58...anvil-base-kit

Also don't use the wheel on the calipers to close them because that can cause them to flex . Rather pinch the jaws closed with your fingers . ( ignore the red circle , the picture was taken a long time ago for a different subject )

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Old September 27, 2017, 04:15 PM   #18
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I would not allow it to drive me to the curb, I have loaded 12 different loads for a 270 with 10 rounds in each group, The cases included new, once fired, military, commercial cases. Each group got a different case head stamp, I built the rifle and cut the chamber.

At the range I I did not have a flyer and I did not have groups tha topened up, all of this was about finding what the rifle liked. I loaded another 1\120 rounds with 12 different head stamps, bullets etc. and then delivered the rifle with the understanding he needed to determine 'what the rifle liked'. Again, none of the groups opened up and there were no flyers.

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Old September 27, 2017, 05:40 PM   #19
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Each mfg has a different metal mix as well as annealing.

As it does drop back a bit after firing, a difference is not at all surprising.

Either deal each mfg as a one off and set the die or pick the worst and set it.

I would try the first and see if you can get them to go in ok for each mfg.
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Old September 27, 2017, 07:49 PM   #20
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"If I set up my 308 die as suggested above . My cases come out .009 shorter then my fire formed cases .After 3 loading I got these case head separations"

I used to have a .308 like that. Setting the barrel back a thread and a new chamber FIXED IT.
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Old September 27, 2017, 09:32 PM   #21
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WOW! I'm getting confused here! As I understood it the guy has three different overall length's. If that the case then what he need's is a trimmer, not moving the shoulder any where. Once the case's are all trimmed below max length, then they have to fit the chamber of the rifle they will be used in or, FL sized every time. FL every time is a good way to go but, you have to understand each chamber is a bit different and you might in fact be sizing more than is needed. To get the case to fit your chamber require's setting it up to do just that. Pretty simple but take's several loading's to get it done. Screw the FL die down to the shell holder then back it out till you can see about an 1'8th inch between them. Re-size the case right there. All that will be sized is the neck of the case and it will work in your rifle. Keep doing that till the sized case will no longer chamber in the rifle you've been shooting it in. At that point start screwing the die in maybe 1/2 turn at a time. Each time take that case out and put it in the chamber of your rifle and try to close the bolt on it, don't force it! Keep doing that, a bit at a time till the bolt chose's easily on the case in the chamber. Lock the die in right there and dedicate that die to that rifle. Be sure it lock's right there. Now what you've done is what a lot of guy's call bumping the shoulder. In fact you have FL sized the case to fit the chamber you are shooting it in. You cannot Bump the shoulder of a case without getting the sides also! Can't be done. What you will have is a case that fit's the chamber of that rifle, might not go into another and maybe it will but the only one it fits right will be that one rifle.

On this overall length thing. measuring with a comparator will not give you overall length, measuring with a with caliper's will. It's a measurement from the back of the case to the end of the neck. If it get's to long, you risk jamming the case into the lands and that doesn't let the bullet go until pressure is well beyond what you want. The OLL is printed for every cartridge in the Hornady manual and I'd assume in the other's too, Hornady is my most used manual. It'll tell you a max length and a trim to length. As long as your under max length your good. But, don't bother measuring the case until after you have resized it. When you re-size it, the expanding button going through the neck of the case will stretch the case more than firing.
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Old September 27, 2017, 10:10 PM   #22
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Don , I hope I understood what he was saying . Maybe the OP can come back to clarify ?

Quote:
Originally Posted by YM13
When trying to set up my die to resize just .001 below the fired cartridge size, measured using Hornady caliper attachment,
I took this to mean the OP is trying to bump his shoulders back .001 and is using the Hornady headspace gauge .
https://www.midwayusa.com/product/47...ith-comparator

This is why I went the direction I did in my answers . If he was talking only about case length then you are correct .
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Old September 28, 2017, 07:49 AM   #23
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WOW! I'm getting confused here! As I understood it the guy has three different overall length's. If that the case then what he need's is a trimmer, not moving the shoulder any where.
Don't blame me: I have said for years reloaders are infatuated with head space. anything head space, it seems if they use the term head space it elevates their status. Not me, I do not know how a reloader could misunderstand 'the length of the case from the shoulder/datumn to the case head'. And then there are those that insist on getting it wrong and should know better; they tell me everyone understands what he meant. Again, the case does not have head space: it is in the book.

I listed the datum diameter as .375".

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Old September 28, 2017, 08:06 AM   #24
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Old Yesterday, 10:10 PM #22



Quote:
Don , I hope I understood what he was saying . Maybe the OP can come back to clarify ?


Quote:
Originally Posted by YM13
When trying to set up my die to resize just .001 below the fired cartridge size, measured using Hornady caliper attachment,

I took this to mean the OP is trying to bump his shoulders back .001 and is using the Hornady headspace gauge .
I suggested he approach reloading a little slower, I believe he should learn to walk before hitting it in a dead run. I thought the .001" was more than a little to ambitious. And then there is bumping; "I bump". How does a reloader bump the shoulder back? Hornady head space gage: There is another opportunity to use the phrase 'head space'. Head space gages do not have radius' on the datum.

I did suggest he purchases a Wilson case gage, again the Wilson Case gage is a datum based gage. the Wilson case gage has a radius on the datum, Hornady could take a few lessons from Wilson or they could take a Wilson case gage apart to determine how it is done.

Or you guys can keep on assuming you know what the OPs are saying/asking.

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Old September 28, 2017, 08:25 AM   #25
F. Guffey
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"If I set up my 308 die as suggested above . My cases come out .009 shorter then my fire formed cases .After 3 loading I got these case head separations"

I used to have a .308 like that. Setting the barrel back a thread and a new chamber FIXED IT.
Mobuck, I can not find the quote, I do not have a 308W like that but (again) I have a 30/06 like that. It is a very common rifle, the chamber is .002" longer than a field reject length gage: MEANING the chamber is .016" longer from the shoulder to the bolt face than a minimum length/full length sized case when measured from the shoulder of the case to the case head.

And then there is the assumption reloader make when they are confused about head space. They assume I am going to suffer case head separation. They assume the shoulder on my case is going to move forward .016". And I keep saying there has got to be something the reloader does not understand about the sequences of events that happens between pulling the trigger and the bullet leaving the barrel.

Shorter/longer: Again, The Wilson case gage is a datum based tool; if the reloader understood the Wilson case gage we would not be having this conversation, and for years reloaders referred to the Wilson case gage as a 'drop-in gage. You know, drop the case into the gage and use your thumb/finger nail.

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