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Old March 2, 2021, 07:59 AM   #76
zeke
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It is pretty easy to determine how far a certain die sizes down the case body, and none of mine size down to the extractor groove unless the die or shell holder is modified. As your pictures amply demonstrate.

My understanding is Coaxial press's allow the die to square up on it's own. Perhaps google this advantage. It makes a case for how concentric brass is when sized in a coaxial press, and the possible advantage of squaring sizing dies. Whidden even makes special floating tool head holder for some Dillion presses.

https://www.whiddengunworks.com/prod...n-toolheads-2/

Am not familiar with your press, but NO ONE ever said die float CAUSED issues with concentrically, only that it can help alleviate it. Can only wonder what benefit there is to twisting words like that.

If your turret press has float in the die holder, and your rounds are concentric, you just made a case for floating (squaring) dies in presses without floating die holders. However i would consider that an advantage to that specific press/process that may help others.

Helping others or learning may be why most of us are here. Squaring dies is not a new concept, and is extremely well documented.

Not all presses are the same. My Rockchucker does not have a floating die holder, or allow a locked down die to float (square up), so i float it before locking it up.

The possibility of case necks being pulled off line by the expansion ball is well documented, and not what was being discussed. However, there are possibilities of alleviating that also by allowing the expanding ball to float until well up in the case (self align) before locking it in, using one of the floating carbide expanding balls, not using an expanding ball at all but using a plug. Personally i don't even use an expanding ball unless the case is going to be trimmed. Just replace it with an undersized one so the primers are ejected. When occasionally using an expanding plug, you bet i allow it to float a little before locking it down, or just allowing it to float a little.

Some might even notice a pattern of using opposing forces to self align or square physical objects, rather than depending solely on a machined plus or minus mechanical fit.
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Old March 2, 2021, 09:01 AM   #77
HiBC
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In a conventional resizing die,I agree with Hounddawg,its all done with one reamer. The die body geometry will be coaxial.

The case head can be out of square. Thats most like a problem with the rifle,not the resizing process. I would not count on resizing to correct it.

Drawimg the neck over the expander ball is the most likely place to induce problems,

At one time,Forster offered a service to hone out the neck portion of the die to minimize the amount of work the expander plug as to do.
Brushing the neck clean and a little Imperial Dry Neck lube also is helpful.
Years ago Hornady sold elliptical carbide expander plugs. They even sold an RCBS conversion spindle. They probably still do.
Minimizing force required to expand the necks is a good effort.

I'll leave bench rest tech like neck turning to the bench resters. Its a good idea to verify neck thickness uniformity.

I think we have covered most of what can be done sizing.

Bullet seating can definitely make for crooked ammo.

Here is what I am aware of.

Necks trimmed square.

ID and OD chamfer. The VLD chamfer does not hurt. Case mouth biting into the bullet is not good.

No exessive neck tension.

IMO,the floating sleeve dies help.

Keep your shellholder clean. Sometimes a powder kernel sticks there.

Ammo boxes are better than coffee cans at keeping it straight. Sitting on hip pocket rounds is not good.

Seater punch must be appropriate to bullet,
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Old March 2, 2021, 10:18 AM   #78
hounddawg
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well HiBC I agree with everything in that post. I will add in that deburring the case before sizing is a good idea.

Uniform neck thickness is crucial and while neck sizing is scary the first time, it really is not difficult or very costly to do and it is a one time thing.Deburring before every sizing helps to get those necks as uniform as possible also

@zeke - Where would misalignment of the bullet occur ? at the neck shoulder junction or at the web of the case. Looking at the pics you will see the die made contact all the way to the web where the brass is thickest and does not expand much if any on firing. In places it made contact all the way to the extractor groove.

The only reason I brought up the float in the Lee Turret and co ax's is because of the discussion on the rubber O rings. The O rings allow a bit of extra flex for dies that are mounted in more rigid single stage presses. To me it is un nescesssary because the shell holders allow for a good bit of float

A case entering the die has to have some float to allow it to position itself inline with the die. Both cannot be completely rigid otherwise they would have to line up exactly or damage to the brass would occur

Again the amount of time and care devoted to case prep is up to the individual shooter and their goals. Unless you are trying to for sub .5 MOA accuracy none of this needs to be done
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Old March 2, 2021, 10:42 AM   #79
Bart B.
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Sierra Bullets got sub .2 MOA maximum accuracy testing match bullets without O-ringed full length gelded sizing dies and no case prep back in the late 1950's.
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Old March 2, 2021, 11:07 AM   #80
zeke
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hounddawg: "The only reason I brought up the float in the Lee Turret and co ax's is because of the discussion on the rubber O rings. The O rings allow a bit of extra flex for dies that are mounted in more rigid single stage presses. To me it is un nescesssary because the shell holders allow for a good bit of float"

Sounds eerily familiar to allowing sizing dies to float, and:

zeke: "Not all presses are the same. My Rockchucker does not have a floating die holder, or allow a locked down die to float (square up), so i float it before locking it up."

Apparently we now agree with possible benefit of squaring up dies? The dies am using for precision loads do not have an oring.

No doubt case necks being concentric to most of the case body is certainly a major benefit. Is there a benefit to the case base being aligned with the case body? If there isn't, what is the benefit to the orings?

Squaring up dies for presses that lock die the sizing dies is very fast, no expense. The simple process may not help some, it certainly is not a cure all.
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Old March 2, 2021, 11:37 AM   #81
hounddawg
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Quote:
zeke: "Not all presses are the same. My Rockchucker does not have a floating die holder, or allow a locked down die to float (square up), so i float it before locking it up."
on presses like the RC the float the shellholder allows is sufficient to allow the case to align itself to the dies.

Back to my OP. I believe neck misalignment occurs when the case is being withdrawn from the die and the neck is not supported by the die walls. Without a expander ball the neck is supported during the sizing operation both on insertion and withdrawal.

My theory is that when withdrawing a expander ball the neck is only contacted by a small amount of the ball when the case is being pulled down out of the die and at a point where the neck is not being supported by the die walls. The case is being pulled down by the rim contacting the upper part of the shellholder. If the ball has more friction on one side than the other or the upper part of the shellholder allows the case to tilt because of a uneven rim the neck could be pulled out of alignment by a small amount.

When using a mandrel the neck is expanded on the upstroke with the case head being pushed down against the shell holder base and less likely to tip to one side. A square casehead and shellholder definitely comes into play here. I like to flush the shellholder out occasionally with spray electrical contact cleaner or isopropyl alcohol

Just theory but removing the expander ball sure seemed to cut down on alignment issue in my bushing dies and going to the expander mandrel seems to add another layer of consistency. Going back to non bushing dies just removed one other variable which could throw the neck alignment out. Add in that I can get mandrels in .0005 increments and it really allows me to fine tune the process and I am a convert to two step sizing

Once again only applicable for shooters who are going for sub .5 MOA precision
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Last edited by hounddawg; March 2, 2021 at 11:50 AM.
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Old March 2, 2021, 02:42 PM   #82
lugerstew
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Houndawg, I'm just now experimenting sizing my cases with a Redding bushing die, while you have moved away from them sounds like. Did you ever try using the Redding die without the expander ball and size the necks with the floating bushings only?. Just asking because I was just now thinking of trying that.
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Old March 2, 2021, 03:47 PM   #83
hounddawg
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Quote:
Did you ever try using the Redding die without the expander ball and size the necks with the floating bushings only?. Just asking because I was just now thinking of trying that
yep and it works great. Just make sure when you put the bushing in and tighten the little plug that holds it you back the plug out about a 1/8 turn or so. You want to hear that bushing loose enough to rattle a bit so it can center itself on the neck. It won't size all the way to the shoulder but that is ok. You can even experiment with only partially sizing the necks by using the same method.

The big reason I went to to non bushing dies is that my bushings would not get the necks small enough for using the mandrels. I would have had to buy 4 more bushings .002 smaller than what I was using. Since I had non bushing dies on the shelf I went that route

Redding S types rock
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Old March 2, 2021, 05:28 PM   #84
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The only drawback to using a bushing die is the need to have a constant neck thickness. Brass thickness is not constant with all brands and machines within the brand. To get one size I would need to turn every case to the same size, and that would be removing a lot of brass on some brands, others not so much. The neck thickness issue is the only reason I don't just open my sizing die up to .001 or .002 under bullet size. If you remove your expander rod from your sizing die you will find that the sizing die is perfect. Like Hounddawg, I use expander mandrels to set the size from the inside of the case. Measure your case in each step of the process and you will determine where the problem is and come up with a way around it.
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Old March 3, 2021, 10:20 AM   #85
hounddawg
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I neck turn on all my brass now. First time I did it I was nervous as heck but once I got past the first few cases I found it is really not that big of a deal. You only need to do it once. Now any new cases get sized and neck turned before the first firing. Just another step in the quest for consistency. Once again something only the super anal target shooter needs to worry about
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Old March 3, 2021, 03:14 PM   #86
scatterbrain
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No, I'm not afraid to or unexperienced in neck turning, I do turn my necks, but do not turn them to a size that fills a bushing. I have found as much as .005" difference in neck wall thickness from one bag of brass to the next bag, all unfired and reported to be sorted for weight, etc.
Working with a mandrel sizer you are sizing from the inside and does not depend on the wall thickness, using a bushing die you are sizing from the outside and the wall thickness governs the tension on the bullet, I don't want that.
Also, I find that neck turning is not a one time deal, when your cases start to look sooty check the run out of the thickness of the neck. I also recut the under cut at the base of the neck to prevent doughnuts. Some of my brass is into extended usage and seems to flow more.
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Old March 3, 2021, 08:35 PM   #87
hounddawg
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Scatterbrain your posts make no sense at all

If want your brass to have a .012 neck wall thickness and use a .240 mandrel it does not make a darn what the neck thickness of the brass is out of the box. You will still turn the outside of the neck to .264 ( .240 +.012 +.012 ) . You may have to take off .0015 on Lapua and .002 on Peterson to end up with .012 neck wall thickness but neck turning is neck turning.

Turn you brass right the first time and it is a one shot deal and you will never get a doughnut. I learned how from reading one of Tony Boyles books. You might benefit by buying/reading it also and learning the correct way
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Old March 4, 2021, 07:49 AM   #88
scatterbrain
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Hounddawg, have you ever wondered what is the correct neck thickness is? Or do you assume that it's .012? I know another reloader that assumes it's .010. Look at you your chamber SAMMI specs on chamber sizes with +-, look at your case specs with +-, and then determine what SAMMI had in mind for the correct thickness and then ask the brass makes why they do what they do.
Just like with annealing, my aim is to preserve brass, not wanting to overcut brass is another way to do this.
You do realize that some new reloaders don't understand what side of the neck their dies work from and what affects the desired outcome.
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Old March 4, 2021, 08:51 AM   #89
Bart B.
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SAAMI case specs are "voluntary" suggestions for commercial ammo companies. For example, 308 Winchester case neck specs sans tolerances is 0.01875" thick. .309" diameter bullet, .3435" cartridge neck diameter. Here's the specs....

https://saami.org/technical-informat...mber-drawings/

People reloading those cases are free to use their own specs.

Same thing with barrel lengths plus chamber, bore, groove and rifling twist.

Last edited by Bart B.; March 4, 2021 at 11:34 AM.
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Old March 4, 2021, 09:16 AM   #90
hounddawg
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Going by your last post Scatterbrain I have to wonder if you have ever turned a neck. A lot of brass is .012 to .013 straight from the box, I suggest you buy a good ball micrometer. many times the .012 is merely a 90% skim cut, if you know what that is.
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