All my muskets are .577 bore, and I size to .576. I can shot all day long and never have a problem loading. I use beeswax and crisco as a lube.
LEE, Lyman, raypine and RCBS make molds. If you find that your mold is casting to small of a round, try some shim tape in the mold to hold it open a hair. then size it to what you need.
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