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I didn’t see you mention which die set you’re using. I had a months long saga with cases that wouldn’t pass my Lyman Loading Block after sizing with my Redding Carbide Die set. Advised to get a Redding Grx die, which had no impact whatsoever. Tried to seat bullets anyway...they pushed right through to the case bottom with finger pressure...no neck tension at all. Finally sent them off to Redding to discover that my resizing die had no sizing ring.
New Redding die is working just fine now, but I bought a new set of Hornady dies anyway. Will pass on the Redding set to my brother and keep the Hornady 40 S&W dies for myself.
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