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If I am not mistaken, you can still order black powder dropped to your door by the 25 lb. case under federal law, with a maximum of 50 lbs. a year you can buy this way. I have ordered case lots on occasions with no problems this way and only have to provide a copy of drivers license.
Some areas add additional provisions, such as some areas of California where it cannot be transported over a bridge.
State and federal laws can cause difficulties with it I know. I was in the gun business in Ca. at one time and I had to order black powder in a minimum of 25 lbs. to get the suppliers to ship it, but could not have over 5 lbs. in the store at any one time.
Most people I knew that dealt with it there would keep the 5 lb limit in the store and the rest in their garage at home.
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