I don't think it is the flare. I have played around with it a bit trying different amounts of flare. There isn't a problem getting the bullet started in the case.
After writing the first post I tried a couple of other things. I put a factory round in the shell holder and pushed it up into the die. It hung up just like the laser casts did. I then pulled the die and looked up into it. The shoulder for the crimp appears to be about a half an inch into the die and that is what is causing the resistance. I think I may have gotten some sort of special purpose die or a defective one. The die has the following stamped on it: RCBS 45 ACP TC SEAT .6.
I am confused. Without having the shell holder bottoming out on the die there doesn't seem to be any way to have a consistent OAL.
Thanks
Dave
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