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Old July 8, 2008, 05:16 PM   #11
Senior Member
Join Date: January 19, 2007
Posts: 2,623
I've done a couple of hundred pads. The real key? Buy the jig from Brownells, and set it op on your disc sander. Use a 60 grit pad, which will cut the soft pad materials with ease (not to mention my knuckles).

It's one of those jobs that sticks out like a sore thumb if you mess up. Take your time.
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