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but making a modern rifle, you will have problems.
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You can make modern firearms without any Fed issue as long as they are not made for sale (that does NOT mean you could not sell one at some point) and otherwise meet the Fed rules.
No full auto, barrel length and gun length rules for rifles, etc.
It is not that hard or complicated.
If you cannot purchase 'like' without paperwork (full auto, sawed off shotgun, short barreled rifle, etc) you probbaly cannot make it.
Some states have tighter laws.