Maxinquaye, the "wad/wads" serve two (sometimes three) purposes.
First: It seals the expanding gases of the burning powder keeping gas from escaping around it and assuring a complete "burn" of the powder.
Second: It provides cushioning for the shot to lesson deformation. The less shot deformation, the better the pattern.
Third: The wad is sometimes used to adjust the height of the shot column in the shell for a proper crimp.
If you loaded a shotgun shell with powder directly under the shot without wads, the following would happen. There would be incomplete combustion with gas escaping between the pellets. This would result in a "blooper" load. Low velocity pellets and unburnt powder would exit the muzzle. A lot of unburnt powder residue would remain in your barrel. Not good. Makes a mess and not very effective!
Regards! DaMan
PS - And Fourth: The hot gases directly contacting the lead shot would also create hot enough temps to melt some of the shot.
[This message has been edited by DaMan (edited September 21, 2000).]
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