This is hard to understand -
- Inside diameter of the sized cases determined with calipers :
(these variations are astounding, however, there is some consistency in the maximum dimensions)
case #1: .414-.423
case #2: 373-.425
case #3 .386-.424
case #4: .423-.425
I just measured a small bag of .44 Mag I intended to reload and somehow got stopped after the resize/deprime/reprime step. Without listing all 50 cases, I got ID's of around 0.420" to 0.427" trying to measure a single case, so I agree that using calipers to measure ID's may not give consistent results. This was a Frontier / Hornady brass mix.
I have no idea how you could get a dimension like 0.373" or 0.386" ... when I set my calipers to these values and insert them in a case, the caliper jaws rattle between the sides.
Sometimes caliper jaws can catch on the material when making measurements, but they do have to be parallel to take a meaningful ID estimate.
I measured the Speer JSP's I use and got 0.428". I'd have to guess I'm seeing 0.002" to 0.003" of tension, and I'm not having bullets push into the case before crimping.
I really can't guess what is going on, but I'd love to see some more consistent numbers on the case ID's...