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and we used Fiocchi ammo for the first time today. In the past we have used PMC and Magtech. Any ideas what could be causing this many failures?
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Seems youve answered your own question.
I'd take it right back and try proven ammo again... it would nag at me for days if I didnt.
It sounds like weak ammo to me - failing to lock back on last round, stovepipes, and your husband with (presumably) stronger/stiffer grip might have been able to channel more of the available recoil back into the slide for better cycling.