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Your post reminded me that I recently stated my R&D cylinder had dropped right in. Not entirely true; I now recall that it did require just a bit of reaming of the pin bore. The pin would not pass all the way through. I reamed the bore to a snug slip fit with the pin and the revolver has worked fine. Maybe the pin bore on your cylinder is a little tight? Also, if the pin is not straight and the bore is not round or is of insufficient diameter to compensate for the fact the pin is not straight, may also account for your troubles.
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grym
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