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I posted this over in "The Smithy" section but got no help.
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Not true, I told you exactly what your problem is. Your revolver is snubbing in transition. If this does not mean anything to you, I apologize. I also told you to get a hand to fit for each cylinder, or if you did not know how, to take it to a smith. You said you wanted to do it yourself. There are books that discuss how to fit a hand in a Colt revolver/clone.
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I'm in no way a smith by any stretch of the imagination,
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Yep.
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just easing the sharp edges of each tooth may solve the problem. Otherwise, stoning the teeth to match the stock cylinder's length should be the fix.
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This is absolutely wrong, you fit the hand to the cylinder, not the cylinder to the hand.