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Sorry, that solution would not work. The base of the .44-40 is larger than the .44 Mag. or Special (469" v.s. .456"). The dimensional variance you mentioned did exsist in the early Rugers. Some would not even chamber a .44-40 loaded with a .429 bullet, although some would.
You've got 3 options:
1- Check with Ruger, I understand they are aware of the dimensions and will open up the throat if you return the cylinder. Some smiths advertising in CAS periodicals are also doing this job.
2-If it will chamber a round with a .429 bullet, shoot it and check the accuracy ( I've got one that shoots wonderful groups -no problems)
3-Have a .44 Mag cylinder fitted if you desire to shoot that round.
Have fun
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