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The expander die is only there to slightly bend the mouth of the case outward so as to allow the bullet to be seated without crushing the case because it catches on the edge.
It should not be expanding the case below the mouth. The crimp die can not "resize" the lower parts of the case.
Set up your expander as I described above and see what happens.
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Nobody plans to screw up their lives...
...they just don't plan not to.
-Andy Stanley
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