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Old October 23, 2009, 08:22 PM   #5
madmag
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Join Date: February 7, 2007
Location: The South
Posts: 4,239
What you want is a set of pattern files. These are smaller than normal files and the set will give you options on shape a cut. I would have to look at my set but usually a set has about 7-8 files.

When you create your radius start by making three flats. Then blend the flats so you have a radius. Use the files so the file goes across the entire surface on each stroke.....not just in one small area.

If you want to get fancy you can get a radius gage. This will allow you to make a very good radius that has a certain radius.

Last edited by madmag; October 23, 2009 at 08:27 PM.
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