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Brian,
I have three 870s (two 12's and one 20) and all three had the same problem when using ammunition from manufactures other than Remington. Use remington shot shells for the first 200 rounds or so. One of my 12g's still does not like fiocchi loads though...
Loosen the barrel cap back up, tighten it only by hand. Over torquing the barrel cap will not fix the problem, it will only cause more binding. Good luck.
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