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Old July 6, 2008, 09:52 PM   #9
saands
Senior Member
 
Join Date: November 14, 1999
Posts: 1,551
I JUST did one of these myself about a week ago and I found that a good and sharp file worked well to cut the softer rubber ... forget about using an orbital sander as it doesn't have sufficient stroke to actually get the softer material to cut ... it just wiggles it around while it cuts the harder materials around it . I found that fresh sandpaper on a block also worked, but the file really got it done for me.

Saands
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